Kuka/Genius KR300-R2500/KR60-3/HWI408 Welding Cell - Image 1
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Kuka/Genius KR300-R2500/KR60-3/HWI408 Welding Cell

Manufacturer
Kuka/Genius
Model
KR300-R2500/KR60-3/HWI408
Type
Welding Cell
Year
2017
Category
Metal processing machines
Sub-category
Welding and cutting
Price: Upon request

Specifications

Overview

Two welding cells are available, each with two KUKA robots, one for workpiece handling and one for the welding process.

Welding Cell 1

Welding process
Resistance spot welding
Robot
2x KUKA KR 60-3
Max. payload
60 kg
Max. reach
2033 mm
Repeatability
+/-0.06 mm
Controller
KR C4
Axes
6
Power source
Genius HWI 408
Max. output current
600 A
Rated power
80 kVA
Cell dimensions X/Y
approx. 7450 mm / 5250 mm
Robot hours 1/2
4500 h / 8200 h

Welding Cell 2

Welding process
Resistance spot welding
Robot
KUKA KR300 R2500
Max. payload
300 kg
Max. reach
2496 mm
Repeatability
+/-0.6 mm
Controller
KR C4
Axes
6
Power source
Genius HWI 408
Max. output current
600 A
Rated power
80 kVA
Cell dimensions X/Y
approx. 7450 mm / 5250 mm
Robot hours 1/2
2700 h / 6100 h

Additional Information

Documentation
Available
Individual sale
Possible

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AI Description

Beta

Capabilities

These dual welding cells automate resistance spot welding with precision and speed. Each cell includes two KUKA robots—one handles and positions workpieces while the other executes consistent spot welds. The KR 60-3 robots deliver ±0.06mm repeatability with a 2033mm reach, while the KR300 R2500 handles heavier components. The Genius HWI 408 power source provides reliable 600A output at 80kVA, capable of executing thousands of welds per shift.

Industries & Uses

Automotive suppliers, appliance manufacturers, and metal fabricators rely on welding cells like these to join sheet metal panels, frames, and assemblies at high volume. The technology is ideal for businesses scaling from manual welding—it dramatically improves weld quality, consistency, and throughput while reducing labor costs and workplace hazards.

What to Check When Buying

Before purchasing, request complete maintenance records and verify actual robot hours (listed here as 4500h and 8200h)—higher hour robots may need electrode tip replacement and calibration sooner. Inspect the welding electrodes, cooling lines, and electrical connections for corrosion or wear. Confirm the controller software is current and compatible with your systems. Have a technician test the repeatability and gun changing mechanism under load.

This description is AI-generated and is intended as a general guide only. As with all AI-generated content, it may contain inaccuracies. Please verify all details directly with the seller before making a purchasing decision.

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