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Respecta Epoxidharz Dosing and Casting System
Specifications
Overview
Filler Supply System
- Big bag station maximum particle size
- 0.7 mm
- Big bag station maximum bulk density
- 0.5 g/cm³
Liquid Component System
- IBC connections
- Two for components A and B with diaphragm pumps
- Buffer tank volume
- Approximately 230 liters per tank
- Buffer tank features
- Level sensors and automatic IBC filling
Metering and Mixing
- Metering type
- Volumetric to mixing screw
- Flow meter
- Included with pressure monitoring
- Degassing unit
- Yes
Heating and Temperature Control
- Heater type
- Continuous epoxy resin inline heater
- Process monitoring
- Resin temperature and epoxy hardener
- Viscosity range
- Approximately 350-450 mPas
- Maximum epoxy resin temperature
- 20°C
Cleaning System
- Flushing and cleaning unit
- Semi-automatic for casting unit
- Cleaning unit volume
- Approximately 50 liters
System Control and Capacity
- Main control system
- Siemens Simatic S7
- Additional controls
- Control cabinets, frequency converters, industrial PC
- Overall system casting capacity
- Approximately 30 liters/minute
Additional Features and Recommendations
- Filler metering systems expansion capability
- Mechanical preparation for retrofitting up to 3 additional systems
- Maintenance recommendation
- Renew lines and diaphragm pumps before commissioning
- Documentation
- Available
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AI Description
BetaCapabilities
This complete Respecta epoxy resin dosing and casting system handles the full production workflow for epoxy-based products. It receives bulk fillers via big bag station (particles up to 0.7mm), meters liquid resin components A and B through diaphragm pumps from 230-liter buffer tanks, combines them in a mixing screw with precise volumetric metering, removes air bubbles in a degassing unit, and heats the mixture inline before casting. The system includes automatic IBC filling, flow meters, and pressure monitoring throughout.
Industries & Uses
Manufacturers use this equipment to produce epoxy castings, potting compounds, encapsulation resins, adhesives, and composite components. It's essential for companies making electrical encapsulations, automotive parts, construction materials, and specialty coatings where consistent quality and automation reduce manual handling and waste.
What to Check When Buying
When evaluating this used system, request complete maintenance records and check pump seals for leakage—diaphragm pumps wear with resin exposure. Verify the heating unit's temperature accuracy and inspect mixer screw blades for resin buildup or erosion. Test level sensors and automatic fill functions. Ask about cleaning procedures between batches, as hardened epoxy residue can compromise future production. Confirm all gauges (pressure, temperature, flow) are calibrated and functional.
This description is AI-generated and is intended as a general guide only. As with all AI-generated content, it may contain inaccuracies. Please verify all details directly with the seller before making a purchasing decision.
Interested in this machine?
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